Dirty diesel injectors: symptoms and replacement costs

780 Views

Diesel engines have been around for a long time and these power units have evolved over time. In the meantime, they are highly complex systems and modern injection technology. Diesel fuel is special in that it is self-igniting under certain easily achievable conditions. The most modern version of these units is so-called common rail engines. In common parlance, the injection system used for this is called common rail injection or accumulator injection. In principle, this technology separates the generation of the necessary high injection pressure from the actual injection process. This permits the use of modern injectors for diesel vehicles to control injection. This, in turn, is a great advantage, because both the injection timing and the amount of fuel injected can be easily and precisely controlled electronically. The individual valves are controlled one after the other. Therefore, to let your engine to run particularly smoothly, the common rail injection system allows so-called pre-injection and even the main injection can take place in two steps. Therefore less soot is deposited in the engine and NOx emissions are reduced by the SCR catalytic converter. The predecessor of this technology was engines with so-called pre-chambers. However, these consumed significantly more fuel, generated more vibrations, had a higher noise level, and also caused the so-called free-burning of the soot particle filter.

Bad diesel injector symptoms

Bad diesel injector symptoms

There is a whole range of symptoms that can be traced back to a defect in the injectors. A diagnosis of your car based on the colour of the exhaust gas can also help you out. For example, injection system problems can cause blue smoke to be emitted during engine start-up. Also, a strong black colouration of your engine exhaust gases may be due to defective, clogged, or leaking injectors. In general, an irregular engine run, misfiring, loss of power, increase in fuel consumption, a loud cylinder knock, engine overheating, fuel smell in the interior (injectors leaking) as well as the engine control light are classic symptoms of an injector failure. If you notice these symptoms, you should not drive your car, otherwise, consequential damage can result from these defects, which can be very expensive. This includes catalytic converter damage and piston defects. Therefore, to prevent this from happening in the first place, you should not only carry out regular check-ups but also stick to all maintenance intervals. This includes not only regular oil changes but also the regular replacement of spark plugs in petrol-driven engines. If there are leaks inside the injectors, the return flow rate may be too high. It can also happen that the injector return flow rate is too low due to blockages. You can also purchase a special grease for the installation and removal of your injectors which makes it easier for you to install new or repaired components.

Prevention

Prevention

Particularly for vehicles with a diesel engine, make sure that you observe the change intervals for the petrol or diesel fuel filter, and never significantly exceed them. If you disregard this, impurities will penetrate your high-performance fuel pump. This also includes water, which can be dissolved in the fuel or enter from the outside when refuelling. The impurities prevent optimal lubrication of the fuel pump (which is lubricated by the diesel itself) and can clog your injectors and water can also lead to corrosion there. Remember, prevention is worth a pound of cure, as the cost of replacing an injector can run you about £150 and up.

Conclusion

Now you know the functions as well as the structure of your diesel and gasoline fuel injectors and have found out how to test your injectors. If you now pay close attention to the symptoms of defective injectors, you will have large parts of your engine fuel supply under control. In addition to a regular oil change, you should also pay close attention to all other change intervals for engine care and make sure to clean your injectors with diesel fuel injector cleaner regularly or have them cleaned. This is optimum protection from malfunction or even a total failure of these important vehicle components.

TOP products on the subject:

Top products at reduced prices

  • Details
    BOSCH Injector Nozzle 0 986 435 360
    free delivery
    BOSCH 0 986 435 360 Injector Nozzle Article № : 0 986 435 360 Injector Nozzle 0 986 435 360
    Car parts maker: BOSCH
    (1)

    In stock

    Why is the core charge necessary? £ 51,26 Pledge (incl. 20% VAT) is NOT included
    £ 173,48
    incl. 20% VAT
    • Fuel Mixture Formation: Direct Injection
    • Fuel Type: Petrol
    • Condition: New
    Details
    BOSCH Injector 0 261 500 01A
    BOSCH 0 261 500 01A Injector Article № : 0 261 500 01A Injector 0 261 500 01A
    Car parts maker: BOSCH

    In stock

    £ 61,58
    incl. 20% VAT
  • Details
    BOSCH Injector Nozzle 0 986 435 203
    free delivery
    BOSCH 0 986 435 203 Injector Nozzle Article № : 0 986 435 203 Injector Nozzle 0 986 435 203
    Car parts maker: BOSCH

    In stock

    Why is the core charge necessary? £ 49,65 Pledge (incl. 20% VAT) is NOT included
    £ 169,88
    incl. 20% VAT
    • Fuel Mixture Formation: Direct Injection
    • Fuel Type: Petrol
    • Condition: New
    Details
    BOSCH Injector 0 261 500 541
    BOSCH 0 261 500 541 Injector Article № : 0 261 500 541 Injector 0 261 500 541
    Car parts maker: BOSCH

    In stock

    £ 95,68
    incl. 20% VAT
  • Details
    BOSCH Injector Nozzle 0 986 435 356
    free delivery
    BOSCH 0 986 435 356 Injector Nozzle Article № : 0 986 435 356 Injector Nozzle 0 986 435 356
    Car parts maker: BOSCH

    In stock

    Why is the core charge necessary? £ 51,26 Pledge (incl. 20% VAT) is NOT included
    £ 167,38
    incl. 20% VAT
  • Details
    BOSCH Injector 0 280 158 013
    BOSCH 0 280 158 013 Injector Article № : 0 280 158 013 Injector 0 280 158 013
    Car parts maker: BOSCH
    (1)

    In stock

    £ 21,98
    incl. 20% VAT
    • Fuel Mixture Formation: Direct Injection
    • Fuel Type: Petrol
    • Condition: New
    Details
    BOSCH Injector 0 261 500 136
    BOSCH 0 261 500 136 Injector Article № : 0 261 500 136 Injector 0 261 500 136
    Car parts maker: BOSCH
    (1)

    In stock

    £ 89,98
    incl. 20% VAT
    • Exchange Part:
    • Condition: Remanufactured
    Details
    BOSCH Nozzle and Holder Assembly 0 986 430 080
    BOSCH 0 986 430 080 Nozzle and Holder Assembly Article № : 0 986 430 080 Nozzle and Holder Assembly 0 986 430 080
    Car parts maker: BOSCH

    In stock

    Why is the core charge necessary? £ 20,71 Pledge (incl. 20% VAT) is NOT included
    £ 63,28
    incl. 20% VAT
  • Details
    BOSCH Injector 0 280 158 057
    BOSCH 0 280 158 057 Injector Article № : 0 280 158 057 Injector 0 280 158 057
    Car parts maker: BOSCH
    (2)

    In stock

    £ 33,68
    incl. 20% VAT
    • Fuel Mixture Formation: Common Rail (CR)
    • Supplementary Article / Supplementary Info Info 2: with seal ring
    • Condition: New
    Details
    BOSCH Injector Nozzle 0 445 110 216
    free delivery
    BOSCH 0 445 110 216 Injector Nozzle Article № : 0 445 110 216 Injector Nozzle 0 445 110 216
    Car parts maker: BOSCH

    In stock

    £ 283,38
    incl. 20% VAT
    Details
    DELPHI Nozzle Body 5641934
    DELPHI 5641934 Nozzle Body Article № : 5641934 Nozzle Body 5641934
    Car parts maker: DELPHI
    (1)

    In stock

    £ 21,68
    incl. 20% VAT
  • Details
    BOSCH Nozzle Body 9 432 611 635
    BOSCH 9 432 611 635 Nozzle Body Article № : 9 432 611 635 Nozzle Body 9 432 611 635
    Car parts maker: BOSCH

    In stock

    £ 52,88
    incl. 20% VAT
    Details
    DELPHI Injector 28657626
    free delivery
    DELPHI 28657626 Injector Article № : 28657626 Injector 28657626
    Car parts maker: DELPHI

    In stock

    £ 228,88
    incl. 20% VAT
  • Details
    BOSCH Nozzle 0 433 172 016
    BOSCH 0 433 172 016 Nozzle Article № : 0 433 172 016 Nozzle 0 433 172 016
    Car parts maker: BOSCH

    In stock

    £ 59,92
    incl. 20% VAT
    Details
    DELPHI Injector 28602948
    free delivery
    DELPHI 28602948 Injector Article № : 28602948 Injector 28602948
    Car parts maker: DELPHI

    In stock

    £ 213,48
    incl. 20% VAT
  • Details
    DENSO Injector Nozzle DCRI200430
    free delivery
    DENSO DCRI200430 Injector Nozzle Article № : DCRI200430 Injector Nozzle DCRI200430
    Car parts maker: DENSO
    (1)

    In stock

    £ 248,88
    incl. 20% VAT
    Details
    BOSCH Inlet connector, injection nozzle F 00V C16 024
    BOSCH F 00V C16 024 Inlet connector, injection nozzle Article № : F 00V C16 024 Inlet connector, injection nozzle F 00V C16 024
    Car parts maker: BOSCH

    In stock

    £ 10,58
    incl. 20% VAT
    • Injector Nozzle: Sac-hole Nozzle
    • Fuel Type: Diesel
    • Condition: New
    Details
    BOSCH Nozzle Body 0 433 171 107
    BOSCH 0 433 171 107 Nozzle Body Article № : 0 433 171 107 Nozzle Body 0 433 171 107
    Car parts maker: BOSCH

    In stock

    £ 47,28
    incl. 20% VAT
    • Injector Nozzle: Standard Pintle Nozzle
    • Fuel Type: Diesel
    • Condition: New
    Details
    BOSCH Nozzle Body 0 434 240 002
    BOSCH 0 434 240 002 Nozzle Body Article № : 0 434 240 002 Nozzle Body 0 434 240 002
    Car parts maker: BOSCH

    In stock

    £ 38,18
    incl. 20% VAT
  • Details
    BOSCH Injector 0 280 158 038
    BOSCH 0 280 158 038 Injector Article № : 0 280 158 038 Injector 0 280 158 038
    Car parts maker: BOSCH
    (1)

    In stock

    £ 26,08
    incl. 20% VAT